Mitundu ndi ntchito za macheka a band

Macheka a band amagawidwa m’mitundu yolemera yoyima komanso yopingasa podula matabwa kukhala matabwa ndi matabwa, macheka amtundu wapakatikati odulira matabwa ndi matabwa okhuthala kukhala macheka owonda komanso opepuka odulira matabwa owongoka ndi opindika ndi zinthu zina.

Mothandizidwa ndi macheka amagulu amtundu wolemera ndi wapakati, mosiyana ndi ma gutters, matabwa ndi matabwa amatha kudulidwa m’magulu, poganizira zolakwika ndi makhalidwe ena a zipika. Kuphatikiza apo, podula, amapereka m’lifupi mwake pang’ono, kotero kuti matabwa ochepa amapita mu utuchi.

Mu ntchito yothandiza ya makampani opanga zomangamanga pokonza nkhuni, makina okhala ndi macheka amtundu wa LC- amagwiritsidwa ntchito kwambiri.70ndi LC-80.

Band adawona LC-80

Technical chojambula cha ofukula band saw LC-80zokhala ndi miyeso yoyambira

Chithunzi 1 — Gulu loona LC-80.

Makinawa amakhala ndi thupi, tebulo lozungulira, mawilo awiri owonera - kalozera wapansi ndi cholumikizira chapamwamba, chipangizo cha brake ndi mota yamagetsi.

Makhalidwe aukadaulo LC-80

  • Diameter ya mawilo omwe gulu linawona likupita: 800 mm
  • Kudula m’lifupi - kudutsa: 715 mm
  • Kudula kwambiri: 570 mm
  • Band saw blade m’lifupi: mpaka 60 mm
  • Band saw blade kutalika: 3600–6000 mm
  • Table dimension:945×970 mm
  • Diameter ya gudumu lopatsira:285 mm
  • Chiwerengero cha magudumu amphindi pamphindi:620-800 mm
  • Mphamvu yamagetsi yamagetsi:3,2kW
  • Kulemera kwa makina:920 kg

Pa makina awa, matabwa wandiweyani amatha kudulidwa kukhala owonda pogwiritsa ntchito makina owonjezera. Makinawa amadula nkhuni ndi tsamba la macheka.

Masamba a Band

Technical zojambula za mbiri ya mano za ukalipentala ndi band saw blades

Chithunzi2- Mbiri ya band saw masamba.

Macheka omangira amawagawa mogwirizana ndi cholinga kukhala kalipentala, amene masamba ake ndi monga chida chodulira cha macheka a gulu la akalipentala, ndi ma scrapers, omwe mpeni wawo umagwira ntchito ngati chida chodulira macheka olemera ndi apakati. Macheka obwereza ali ndi mbiri I ndi II.

Miyeso ya mano a gulu la ukalipentala ma saw masamba amatha kutsimikiziridwa kuchokera ku chiŵerengero: phula la dzinot = (1,5 + 2,0) B, kutalika kwa dzinoh = (0,5 + 0,6) t, chili kutiBm’lifupi tsamba mu millimeters.

Makulidwe a ukalipentala ndi ma saw band planer

Makhalidwe omwe ali mu tebulo ili m’munsimu amasamutsidwa motsatira zomwe zili pachiyambi.

Table1: Makulidwe a ukalipentala ndi ma saw band
Dzina la woyesa Utali (mu mpukutu), mm M'lifupi ndi mano, mm Mphuno ya mano, mm Kunenepa
Ukalipentala Angapo kutalika kwa4 m



Angapo kutalika kwa6 m
10
15
20

30
40
50
6
6
8
10
10
12
12
0,6
0,6
0,7
0,8
0,8
0,9
0,9
Zosokoneza Angapo kutalika kwa6 m
Angapo kutalika kwa7 m
Angapo kutalika kwa8,5 m
50

85

125,150,185
30

40

50,50,50
0,9

1,0

1,0 1,2; 1,0 1,2; 1,01,2

Mbiri ya mano

Table 2: Mbiri ya mano a kalipentala ndi ma saw blades
Mbiri ya mano Mano t, mm Utali wa mano h, mm Radius ya ngodya yozungulira r, mm
Ukalipentala 6
8
10
12
2,0 – 3,0
4,2 – 4,4
4,8 – 5,0
6,3 – 6,5
1,5
1,5
2,5
2,5
Rasružne I 30
40
50
9
11
13
3
4
4
Rastružne II 30
40
50
7,5 – 8
10 – 11
14 -15
3
4
4

Utali wa masamba ndi utali wopindika

Pali kudalira pakati pa m’lifupi mwa tsamba la bandaw ndi utali wopindika wa chinthu chomwe chikudulidwa. Zimachokera ku mfundo yakuti ntchito yabwino ya macheka ndi yotheka ndi chikhalidwe chakuti m’lifupi mwake gulu la saw tsamba limayikidwa momasuka mu odulidwa. Izi zikapanda kukwaniritsidwa, zinthuzo zidzakhala zolakwika.

Zinthu za curvilinear zitha kudulidwa ndi masamba akulu ngati kukula kwake kuli kokulirapo kuwirikiza kuwirikiza kwa tsambalo. Choncho, tsamba la macheka limafalikira kotero kuti dzino limodzi lidumphidwe nthawi imodzi.

Table 3: Kudalira bandesi ya blade m'lifupi ndi utali wopindika wa chinthucho kuti adulidwe
Curve radius, mm 25 50 100 200 300 400 500 600
Kukula kwa tsamba la macheka 6 10 15 24 29 34 37 42

Mukamadula mitengo ya paini ndi spruce ya chinyezi 12–30%, ndi liwiro locheka 40 m/mphindi, kukula kwa kusintha pa dzino 0,2–0,3 mm ndi kutalika kodula 50–200 mm, ukalipentala kapena macheka obwereza ayenera kugwira ntchito osanola kwa maola anayi.

Mphamvu zovomerezeka zamapepala

Ngati pakugwira ntchito mphamvu zomangika za tsamba la macheka sizinapitirire kutengera m’lifupi mwake komanso momwe makinawo amagwiritsidwira ntchito bwino, kung’ambika pafupipafupi kwa tsamba la band kungapewedwe.

Table4: Zovomerezeka zolimbitsa thupi za masamba ocheka
Makulidwe a mawonekedwe, mm Mphamvu zamavuto
25 50 75 100 125 150 175 200
0,8 250
0,9 300 400 500 600 750
1,0 350 500 600 750 1000 1100
1,2 750 900 1100 1300 1500
1,4 1100 1300 1500 1800 2200
1,6 2100 2300

Kuwonetsa ndikukukuta mano

Band macheka masamba akhoza kufalitsa pa makina apadera basi, ntchito spreader manja kapena nyundo kuwomba mwachindunji pa dzino. Kuphatikiza pa kufalikira, kupanikizika kwa mano kumagwiritsidwanso ntchito pamakina apadera kapena kugwiritsa ntchito zipangizo zapadera.

Kukula kwa kufalikira kumayambira0,25ku0,30 mmzocheka matabwa ndi kuchokera0,40ku0,50 mmkwa scrapers pamene kudula conifers ndi chinyezi mpaka25%. Podula mitengo yolimba yokhala ndi chinyezi chochepa25%, zodzionetsera za mbali imodzi0,20-0,25 mmza ukalipentala ndi0,40-0,45 mmza jigsaws. Kwa mitundu yonse iwiri ya conifers ndi masamba otambalala, kufalikira kumawonjezeka ndikuwonjezera chinyezi chazinthu zomwe zimadulidwa.

Mitu yofananira: makina opangira matabwa ndi zida, makina ozungulira, macheka mitengo ya coniferous ndi hardwood mitengo, kumanga ndi kupanga mawindo ndi zitseko zamatabwa.